AWD rear differential noise fix

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AWvibeDrive
Posts: 6
Joined: Mon Aug 04, 2014 6:38 pm
Location: Louisville KY

AWD rear differential noise fix

Post by AWvibeDrive »

i bought a 2003 AWD vibe w/126,000 miles
and soon after noticed a whining noise from the rear
i put it up on 4 jack stands and with a stethoscope isolated the noise the the transmission coupling radial ball bearing #2
and this is what i did to fix it =====really it was an easy job :D

back up on 4 jack stands (need to do this so while in neutral you can turn the drive shaft to access all four drive shaft bolts)

-i took the rear tires off (not sure if you really have to or not)

1 remove the 4 bolts on the drive shaft connecting it to the trans coupling assembly
2 remove the two 17mm bolts holding the diff shown in diagram (came out easy)

-at this point the whole assembly will swing on the diff support ***(((((you don't need to remove half shafts or any other bolts)))))***

3 to separate the drive shaft, i needed to give it a few waps with a hammer and chisel in the gap between (support it with an old box or something)

4 remove the 4 bolts holding the carrier cover
5 tap the carrier cover off the diff
6 remove the dust deflector (mine just popped off when i removed the cover from the diff)
7 tap out the coupling assembly from the carrier

-i bought a new trans coupling assembly...but reused the old one (i'm gonna hold on to the new one till i'm sure the AWD works then its off to Ebay)

8 i used a chisel to remove the old bearings (they came off pretty easy)
9 i used a brass drift to TAP the new bearings on (didn't have any problems)
i put the carrier assem in the freezer and the new bearings in the sun
let it sit out to dry after, it will have some condensation from the cold

10 tap the trans coupling assem into the carrier
11 tap on the dust deflector (i couldnt get the new one on and had to reuse the old one)
12 remove the spacer and spring washer (should still be sitting in the diff)
13 pull and replace the "oil diaphragm seal"
14 put the spring washer and spacer back (red mark to front of car)

15 tap the carrier cover back on the diff and reinstall the bolts
16 bolt the drive shaft back on then reinstall the two 17mm bolts

hope this helps someone ...i couldnt find very much info before i did mine
and i used toyota parts with a total cost about $70 ...it took about 2 hours not including the time the coupling assem was in the freezer
the dealership quoted $2535.91 to do the job :lol:
Attachments
vibe diff.png
vibe diff.png (123.84 KiB) Viewed 3444 times
Diff 2.jpg
Diff 2.jpg (44.8 KiB) Viewed 3444 times
DSC03316.JPG
DSC03316.JPG (114.49 KiB) Viewed 3444 times
tpollauf
Posts: 4149
Joined: Wed Jan 20, 2010 11:37 am
Location: Toledo/Oregon, Port Clinton Ohio
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Re: AWD rear differential noise fix

Post by tpollauf »

Welcome to GenVibe :D Awesome first post and glad to see you are mechanically inclined to pretty much do all repairs yourself. I'm pretty sure the rear differential issues have been discussed here on this forum in great detail by current & past members, so that could have been a source of info for you to use. Post pics of your Vibe and formally introduce yourself. Again .......... WELCOME ;)
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2009 Vibe GT (manual), 2009 G8Gt, 2009 Vibe GT (auto)
2014 Silverado, 2004 Vibe GT

"everything is modifiable"
User avatar
AWvibeDrive
Posts: 6
Joined: Mon Aug 04, 2014 6:38 pm
Location: Louisville KY

Re: AWD rear differential noise fix

Post by AWvibeDrive »

i posted this because i couldn't find anything that described HOW they did the repair

and if this helped anyone please leave a post :) thanks
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