Clutch scratch (3rd gear)

[03Vibrator]

Hey folks,I just had my clutch replaced (112k) for the second time. I bought the clutch kit from the same place I bought it when it went out at 60k miles. It is aftermarket. But, because I work at a Volvo dealer, I had a mechanic do the labor. Now when I try to shift into 3rd there is a loud scratch to it. So lately I have been skipping 3rd. He asked everyone around him and even a Ponitac mechanic and they're telling him he did everything right. He mentioned something about the Syncros??? It didn't do this problem before.

[ToolGuy]

Was the throw out bearing replaced with the clutch?

[Sublimewind]

Quote, originally posted by ToolGuy »Was the throw out bearing replaced with the clutch?My initial thought as well.. They'd typically make the noise in any gear though..?

[03Vibrator]

I don't think so. But it's weird how it only happens in third gear.

[RIT]

Most people replace the throw-out bearing when doing the clutch, because the incremental cost is small. However, to me, it sounds likes your 3rd gear synchro is toast. Ouch !