Unorthodox Racing performance pulleys, clutch and flywheel
Posted: Tue Sep 10, 2002 9:32 pm
Ultra S Street Crank Pulley (All) $235.00 Ultra SS 3-Piece Pulley Set (Crank, Alt., & W/P) (VVTL-i Only) $399.00 Ultra SS 2-Piece Pulley Set (Crank & Alt.) (VVT-i Only) $299.00 Ultra A 6-Rib Alternator (All) $99.00 Ultra A 6-Rib Water Pump (VVTL-i Only) $119.00 Ultra G Stage 1 Kevlar Clutch Kit $480.00 Ultra G Stage 2 Ceramic Clutch Kit $520.00 Ultra L Aluminum Flywheel (8 lbs.) $569.00http://www.unorthodoxracing.com Clutch and flywheel info quote:Overall: If you need to get a clutch, get a flywheel too. It's just that simple. This lightened flywheel weighs 8 lbs compared to the 20+ lbs stock Honda flywheel. Although a flywheel doesn't add HP or torque it will make your car accelerate faster. With a lightened flywheel your RPMs spin up faster as your car builds momentum. This can definitely be noticed from a dead stop. You will feel a gain in acceleration up to third gear, when the momentum of your car and the benefits of having a lighter flywheel cease to exist. A lot of people have griped that since your RPMs rise so quickly they will drop off between shifts just as quickly. Personally, I have not experienced this problem and although it is a nice theory, it is probably just that - a theory. To be fair I also have the Stage 1+ clutch and a short shifter, which combined doesn't give much time to drop off RPMs anyway. You may also hear that your car will idle rougher since the car is built to be in harmony with a much heavier stock flywheel. This does have some truth to it. If noone ever told you this little fact you probably wouldn't notice it. I can sometimes detect the car idling a little, and I mean a little, rougher but nothing that I would really care about. It could also be a number of things such as my intake, headers, or exhaust.So why did I go with this flywheel? I went with the UR ultra-light flywheel because I wanted a clutch that came with a matching flywheel package. Most aftermarket clutch makers don't make a flywheel, so you will have to go with another manufacturer for the flywheel.Under driven pulleys info The traditional method of underdrive pulleys focus on the major reduction of accessory draw, which has historically caused many problems in electrical charging and cooling. However, unlike traditional underdrive pulleys, Unorthodox Racing has concentrated on rotational weight reduction rather than severe underdriving to gain horsepower, eliminating electrical and cooling problems. In fact, Unorthodox Racing claims that 70-75% of the power generated from changing the pulleys is from significant weight reduction, or in this application-approximately 5 lbs. On a stock car, this translated into a 3 tenths gains and 2 mph in the quarter-mile (test figures by Impo Performance).Potentially any accessory pulley (alternator, air pump, power steering, and water pump) may be underdriven by changing the size of the pulley's diameter. In this case, underdriving would increase the diameter size of the accessory pulleys so that the pulley's rotations are decreased, spinning 20% less than before. In addition to the underdriving of the accessory pulleys, the crank pulley is actually decreased in diameter by 8% thereby further increasing weight loss.The concept of "underdriving" is quite simple to understand, however the engineering and precision is quite complicated. Shawn Baumgartner, President/Owner of Unorthodox, claims that the engineering for the VR6 is nothing less than a master piece, as a perfect blend of balance in weight and accessory reduction have been achieved. Each pulley is made of superior quality billet aluminum and made with high tech machining tools that ensure a flawless pulley.The Unorthodox Pulleys are rather unique in comparison to any other modification to the VR6. It is unique in the sense that, the Unorthodox pulleys will actually make a greater difference when additional modifications are made since every part of horsepower growth requires the pulleys to spin faster and freer.Before the installation occurred, the car was dynoed on a Mustang Dynamometer for a baseline figure. Once the pulleys were installed the car was re-tested on the same Mustang Dynamometer at Advanced Motor Solutions. *According to the manufacturer, the dyno pulls should have been made on a separate day from installation to ensure that the computer has properly adapted to the pulleys.In this same day test, the Unorthodox Pulleys yielded a peak gain of 2.5 horsepower and 7 ft lbs. of torque. But temporarily ignore the peak gains, as they hardly reflect the whole picture. An additional 4 horses were found at the mid and upper mid RPMS along with a gain of 2-7 foot pounds of torque throughout the entire RPM band.The bottom line is, the Unorthodox Racing pulleys rank a "10" in quality and in performance. They are easily installed/removed and the outcome is great. Improved mileage, better throttle reponse, and excellent power gains makes this $359 dollar mod a winner in every aspect.Additional NotesAn average of 3-4 mpg increaseImproved throttle responseNo problems in chargingNo increase in oil or water temperaturesHere are some FAQ about these partsThe Facts About Unorthodox Racing Aluminum Flywheels 1) "What are Unorthodox Racing Ultra L aluminum flywheels?"Unorthodox Racing aluminum flywheels are a direct replacement for the stock cast iron flywheel. They are made from aircraft grade 6061-T6 billet aluminum. We include a blanchard ground or stock type finish (surface hardening) steel insert for the clutch contact surface. The insert is mounted with only the highest strength bolts available in a pattern of 8 or more bolts depending on the steel insert size. A new factory starter ring gear is pressed onto the outer diameter of the flywheel. The ring gear is also bolted to assure it will not move. The steel insert and the starter ring gear can be replaced by the owner without having to send the flywheel back to us.2) "How does an Unorthodox Racing Ultra L aluminum flywheel give me more power?"Weight loss is the most critical factor in HP production. Each 1 lb. of mass taken off the crank/eccentric shaft is worth approximately 2.7HP, the figure increases substantially with forced induction, nitrous, VTEC and increased RPM's. Performance gains of between 30-40% have been realized for each flywheel application/model without sacrificing safety or durability. This principle allows us to achieve the most HP gain without causing any adverse effects in the general drive-ability of the vehicle. If a flywheel is made too light it will cause engine stalling and low rpm drive-ability problems. If a flywheel is made to heavy it will not maximize HP gain.3) "Will an Unorthodox Racing Ultra L aluminum flywheel cause driveability problems?"The design of each flywheel is tailored to maintain normal driveability that you've come to expect from your daily driver or street/strip car. These flywheels make dramatic improvements in throttle response and overall acceleration. The reduction of weight will allow you take full command your engines output potential instead of wasting the power trying to turn the heavy mass of the stock flywheel. The weight reduction will also help to reduce stress on the engine and drivetrain components by reducing the shock that the extra weight from the stock flywheel exerts on both systems.4) "Is the Unorthodox Racing Ultra L aluminum flywheel balanced?"Each flywheel is CAD (computer aided design) designed to standards that exceed original equipment flywheel. We use only the highest quality aluminum, Alcoa 6061-T6 billet. This material is extremely consistent and ensures that each flywheel that comes off our CNC machines is perfectly balanced. We use only the highest grade materials for the replaceable steel insert, which assure proper balance. We only use new factory starter ring gears, pressing them onto the flywheel and bolting them in place to assure that the b
alance set on our machines is maintained throughout the life of the product. These processes and high quality materials ensure the peak performance and long term durability of our flywheels.5) "Will the Unorthodox Racing Ultra L aluminum flywheel warp or distort over time?"We have spent many hours designing and testing each model, both on the street and on the track, to ensure that each flywheel provides maximum performance without compromising long-term durability. We specifically tailor the flywheel thickness to each application to ensure that warpage will not occur. The 6061-T6 aluminum has heat dissapation qualities far in excess of any steel or cast iron unit. The aluminum design is also much safer than lightening the stock cast iron flywheel. Stock cast iron flywheels must be excessively lightened to compare with our aluminum flywheel weight, this excessive lightening poses a severe explosion harzard with the stock cast iron flywheel.6) "Isn't my stock flywheel a balancer, or vibrational damper?"The factory flywheels on today's late model sport compact cars (from 1986 to Present and sometimes even earlier depending on the vehicle) can sometimes serve two functions. First and most importantly they are designed to make a stock motor have consistant drive-ability at all rpm?s. The idea is to use centrifical force, by making the flywheel heavy, which helps the motor maintain its speed or momentum. This theory was more applicable when engines used carburetors and vacuum controlled ignition. Late model cars have fast computers that take full advantage of reduction in engine rotating weight. The second function designed into some factory flywheels is for reduction of transmission noise. This shows the factory fanaticism about making the car quiet for the occupants (i.e. the use of resonators in the intake to quiet intake noise, all aftermarket intakes eliminate these resonators), it has nothing to do with engine function or longevity. Our flywheels are significantly lighter than their OEM counterparts (anywhere from 10 to 25 lbs.). This weight loss dramatically reduces the stress exerted upon the rotating assembly by the excessively heavy factory flywheel. Our flywheels are so well balanced that when owners call us about how happy they are with the product they always mention their motor feeling smoother.7) "Will the flywheel void my factory warrantee?"Actually the answer is fairly complex. Automobile manufacturers state if a specific component is not designed by them or an OEM supplier specifically for use on your vehicle from the factory, then the component voids your warrantee. This area has been a hotbed of controversy for years. SEMA has been working feverishly to protect owner's rights on this issue because many aftermarket products are viable replacements if not better in design and function than the factory component. UNORTHODOX RACING aluminum flywheels are one of many such products, from air intakes to computer chips to exhaust systems. The simple truth is that most dealers are looking for any excuse to avoid working on vehicles modified with aftermarket performance parts. The key is that owners must be aware that these situations can arise and this is clearly stated in the back of their owner?s manual that non-OEM products void the manufacturer warrantee. This, not surprisingly, includes performance parts designed by car manufacturers (i.e. Ford Motorsports, TRD, Mazda Competition and GM Performance to name a few).8) "Are the aluminum flywheels hard to install?"Most of our aluminum flywheel can be installed in under 3 hours by a transmission specialist. It is important that you go to a certified professional to install this part as installation mistakes are quite costly. A new pilot bearing should be installed with any flywheel change. Some of our flywheels do include pilot bearings. New flywheel and pressure plate bolts should also be installed with any flywheel change.9) "Do I have to change my clutch when the aluminum flywheel is installed?"The clutch should be changed when you install an aluminum flywheel. There is almost no additional labor for installing a new clutch because the clutch is bolted to the flywheel and it involves the same amount of labor anyway. While you can use any stock or aftermarket clutch, we recommend our heavy duty clutches which are available for almost any application. Stage 1 is for mild mods, street and very little track use. Our Stage 1+ is for medium to heavy mods, street and track use. Our stage 2 (single disc) and stage 3 (twin disc) clutches are available in a strapped pressure plate for street and pinned pressure plate for racing only. Stage 2 and 3 clutches are for heavy to wild modifications.10) "Will the aluminum flywheel cause my engine to have premature bearing wear?"This is a fear many prospective owners have and it is a valid concern since we are dealing directly with the rotating assembly. Fortunately this is not a problem. It is a fear with no basis in fact when it comes to our aluminum flywheel. The design and balance of our aluminum flywheels are significantly better than the factory flywheels. Our aluminum flywheel design actually increases longevity of the rotating assembly of your engine. The aluminum flywheels relieve unnecessary engine stresses inflicted upon your engine by the larger and significantly heavier stock flywheel, which has more harmful leverage on the crank/eccentric shaftContinued on next post
alance set on our machines is maintained throughout the life of the product. These processes and high quality materials ensure the peak performance and long term durability of our flywheels.5) "Will the Unorthodox Racing Ultra L aluminum flywheel warp or distort over time?"We have spent many hours designing and testing each model, both on the street and on the track, to ensure that each flywheel provides maximum performance without compromising long-term durability. We specifically tailor the flywheel thickness to each application to ensure that warpage will not occur. The 6061-T6 aluminum has heat dissapation qualities far in excess of any steel or cast iron unit. The aluminum design is also much safer than lightening the stock cast iron flywheel. Stock cast iron flywheels must be excessively lightened to compare with our aluminum flywheel weight, this excessive lightening poses a severe explosion harzard with the stock cast iron flywheel.6) "Isn't my stock flywheel a balancer, or vibrational damper?"The factory flywheels on today's late model sport compact cars (from 1986 to Present and sometimes even earlier depending on the vehicle) can sometimes serve two functions. First and most importantly they are designed to make a stock motor have consistant drive-ability at all rpm?s. The idea is to use centrifical force, by making the flywheel heavy, which helps the motor maintain its speed or momentum. This theory was more applicable when engines used carburetors and vacuum controlled ignition. Late model cars have fast computers that take full advantage of reduction in engine rotating weight. The second function designed into some factory flywheels is for reduction of transmission noise. This shows the factory fanaticism about making the car quiet for the occupants (i.e. the use of resonators in the intake to quiet intake noise, all aftermarket intakes eliminate these resonators), it has nothing to do with engine function or longevity. Our flywheels are significantly lighter than their OEM counterparts (anywhere from 10 to 25 lbs.). This weight loss dramatically reduces the stress exerted upon the rotating assembly by the excessively heavy factory flywheel. Our flywheels are so well balanced that when owners call us about how happy they are with the product they always mention their motor feeling smoother.7) "Will the flywheel void my factory warrantee?"Actually the answer is fairly complex. Automobile manufacturers state if a specific component is not designed by them or an OEM supplier specifically for use on your vehicle from the factory, then the component voids your warrantee. This area has been a hotbed of controversy for years. SEMA has been working feverishly to protect owner's rights on this issue because many aftermarket products are viable replacements if not better in design and function than the factory component. UNORTHODOX RACING aluminum flywheels are one of many such products, from air intakes to computer chips to exhaust systems. The simple truth is that most dealers are looking for any excuse to avoid working on vehicles modified with aftermarket performance parts. The key is that owners must be aware that these situations can arise and this is clearly stated in the back of their owner?s manual that non-OEM products void the manufacturer warrantee. This, not surprisingly, includes performance parts designed by car manufacturers (i.e. Ford Motorsports, TRD, Mazda Competition and GM Performance to name a few).8) "Are the aluminum flywheels hard to install?"Most of our aluminum flywheel can be installed in under 3 hours by a transmission specialist. It is important that you go to a certified professional to install this part as installation mistakes are quite costly. A new pilot bearing should be installed with any flywheel change. Some of our flywheels do include pilot bearings. New flywheel and pressure plate bolts should also be installed with any flywheel change.9) "Do I have to change my clutch when the aluminum flywheel is installed?"The clutch should be changed when you install an aluminum flywheel. There is almost no additional labor for installing a new clutch because the clutch is bolted to the flywheel and it involves the same amount of labor anyway. While you can use any stock or aftermarket clutch, we recommend our heavy duty clutches which are available for almost any application. Stage 1 is for mild mods, street and very little track use. Our Stage 1+ is for medium to heavy mods, street and track use. Our stage 2 (single disc) and stage 3 (twin disc) clutches are available in a strapped pressure plate for street and pinned pressure plate for racing only. Stage 2 and 3 clutches are for heavy to wild modifications.10) "Will the aluminum flywheel cause my engine to have premature bearing wear?"This is a fear many prospective owners have and it is a valid concern since we are dealing directly with the rotating assembly. Fortunately this is not a problem. It is a fear with no basis in fact when it comes to our aluminum flywheel. The design and balance of our aluminum flywheels are significantly better than the factory flywheels. Our aluminum flywheel design actually increases longevity of the rotating assembly of your engine. The aluminum flywheels relieve unnecessary engine stresses inflicted upon your engine by the larger and significantly heavier stock flywheel, which has more harmful leverage on the crank/eccentric shaftContinued on next post