burrpenick wrote:Hopefully this will HELP other members who have to remove/replace their starters:I posted recently a thread about a no click/turn over issue with my 2003 VIBE. Figured it was the contacts and/or BENDIX again (happened at 40k) but decided that at 140k to replace the entire starter. If I tapped on the starter (this will usually only work a couple of times- DONT think you will get away with it for long!) it would engage. I went for a REMANUFACTURED unit from Advanced for $100 w/LIFETIME guarantee- new ones are much more. Research appeared to show that NAPA and others use the same remanufacturer (Worldwide by REMY...Delco Remy of old?). It's assembled in MEXICO and looks identical to the factory Denso unit. Was told by Advanced that they only reuse the HOUSING. Didnt verify that but it sounds good. So, since I had to figure out what I was doing as I went, this should make it much easier for any other unlucky VIBE owner who wants to change out their own starter. Remember, this starter is removed from under the hood-NOT from under the car.Disconnect battery negative post. Remove radiator fan/coolant overflow assembly (only two 10mm bolts at the top, one electrical pull out connector, and the small rubber hose from the radiator cap to the overflow tank). The entire assembly will now pull straight up and out. I also suggest that you slide a piece of cardboard or plywood infront of the radiator to prevent an accidental hit that can easily trash these plastic radiators.Unplug the small starter wire on the bendix (top) portion of the starter (do not force, push in clip first), now remove 12MM nut that holds main wire on starter. Unloosen the 14MM bolt at the bottom of the starter that you can easily see, now locate the top one (look at your NEW STARTER). I removed the bracket that holds the Fuel Injector assembly to the bottom of the engine block so that I would have more room and could SEE that top starter bolt. NOTE THAT this top bolt screws into the starter from the drivers side- not like the bottom one that screws into the transmission housing from the passenger side. Congratulations, the starter should now pull out/up and you can easily reverse the process to get the car back on the road. Took me about 1.5 hrs, but with these tips I figure it could be done in about an hour. .
The starter on my 04 started acting up a couple weeks ago, it would start to crank and then disengage. If you kept bumping the key it would eventually catch long enough to start. I tested the battery and cleaned the terminals and it still did it. This is my teenage daughter's daily driver and I didn't want to take a chance on it stranding her somewhere. I pulled the old one out and it tested fine, but NAPA had a new (reman) one on hand for about $90 w/core so I went ahead and bought it. I looked a several posts and youtube videos to see how to do it, but I had a heck of a time getting the top bolt out, I couldn't find it for anything. Then I re-read the above post and caught the highlighted part. Taking that bracket off made all the difference, so burrpenick, if you're still around, Thank you!
After getting the new one in and hooking everything back up, I realized that my positive battery clamp wasn't tightening properly. That might have been the problem all along, but it's not worth the 90 bucks for me to do that all over again. It's got 150k, so I don't mind having a new starter anyway.