Finally got the work all done. I'll post some pictures up in a couple weeks, school is crazy busy right now.
I never bothered to take off the intake manifold due to me being a bit short on time and when I checked the fuel trims there was no sign of a vacuum leak so I knew it was sealing fine. I cleaned the TB and IACV, the TB was very clean and the IACV has some carbon buildup but nothing major. The gasket was stretched and couldn't be reinstalled and I forgot to order one from Rock Auto when I ordered all of the other parts. Turns out no parts stores carry it and the dealer wanted $11 for it and it would have taken a few days to get. I ended up using black RTV with a very small tip to fill the crack for the gasket. I let it firm up and bit and then softly tightened the IACV back on and then eventually fully tightened it. I may end up getting the proper gasket down the road, but for now it is working great with no leaks.
I spent a few hours sanding down the headlights and sprayed about 5 coats of UV resistant non yellowing gloss clear coat. They look brand new now and are properly protected. I removed all the hazing and yellowing. I also did the fog lights as well. Here is a link to the video with what I did
https://youtu.be/UEJbKLZ7RmM I used 400, 600, 2000 and 3000 grit sandpaper and wet sanded with all of them.
As a side note, found out the car had low trans fluid as the previous owner's mechanic filled it enough when checking it with the engine off but this obviously is not enough fluid. When checked with the engine on (as what is proper) the level was obviously too low. It seems to shift earlier and pulls better in the low RPM's. Makes sense since the TC cannot be as efficient if it is low on fluid.
I've been averaging about 9.5l/100km which seems poor, mind you that is only after 2 tanks 60/40 highway/city and one of the tanks was with me idling it in our drive while flushing the fluids.
What are you guys averaging on the awd Vibes?